Product Description

Product Description

Item Software of new large wire rod mill  for wire rod,tmt bar making

one. Last solution: 5.5-12mm wire rod, 8-32mm rebar, 40-120mm spherical bar,strip steel and so forth
two. Raw substance: steel scrap or billet
(billet area size:60*60mm,eighty*80mm,100*100mm,a hundred and twenty*120mm,130*130mm,150*150mm,one hundred eighty*180mm etc
length: 3m,6m or 12m )
3. Once-a-year potential: 50,000T/Y 100,000T/Y 150,000T/Y  two hundred,000T/Y   300,000T/Y 500,000T/Y  800,000T/Y etc.
four. Steel variety:Reduced carbon metal, center carbon metal, large carbon steel,good quality carbon structural metal, alloy metal, chilly heading metal ,welding metal,titanium alloy,device metal and so on.

Procedure Circulation:

Scrap to rebar:
Scrap → Smelting CZPT → CCM(Casting) → induction CZPT → roughing  mill machines → intermediate rolling mill machines → ending rolling mills  → shear  →  cooling → sizing →collecting → packing → rebar storage

Billet to rebar/wire rod:
Steel billets → reheating CZPT → roughing mill machines → intermediate rolling mill devices → pre-finishing mills  → shear → cooling → sizing →collecting → packing → rebar storage
(Pre-finishing mills → shears → wire rod block mills → pinch roll and laying head  → coil cooling conveyor → coil assortment station  → PF line  → packing → wire rod storage )

Principal Characteristics:
one) Comprehensive steady rolling,handle rolling,control cooling rolling method location.
2) Adopting innovative planet renowned brand name factors in machine key components ,electric elements and procedure areas. 
three) The rolling procedure is sleek,concluded products have high precision and high quality with higher generation yield.
four) Operating in a higher automatization and intellectualization,help save manpower.
five) Thorough provider for gear provide, layout layout, following-sales installation and commissioning services.

Thorough Images:

Roughing/intermediate angle metal hot rolling mill  
             
Identify:Housingless Mill “short stress  route”                             
Brand name:Hangji
Original: China
Function:
— Prolonged roll life span.                                                                
— The roll gap neutrality far better and straightforward to function.              
— Quick roll modify, higher automation efficiency etc.             
— Limited pressure line model much better for wire rod              
   and bar production.        
 

                                           Pre-finishing mill/Modular rolling mills with H-V rrangement                                                  
                                           Name: Modular rolling mills with H-V arrangement  
                                           Brand: Hangji
                                           Original:China
Characteristic:
— The roller hole is modified by using the eccentric locking collar, by adjusting the direct screw and nut , the eccentric locking collar will spin and then travel the roller shaft to move symmetrically, in so to accomplish the adjustment of roller shaft hole. The greatest edge of this adjustment approach is that the central line will be kept unchanged.
— By making use of the thrust bearing that fixed at the conclude of the roller shaft, we can efficiently prevent the axial shift of the roller shaft, in so to make certain measurement accuracy of the product.
— The size and composition of the roller box for horizontal framework and vertical framework are the same, all the components are interchangeable.
— The power transmission and velocity handle are carried out by a pair of spiral bevel gears in the transmission box, the reducer is omitted from the transmission system of the vertical rolling mill, so that the total tools is lighter and smaller sized.
— As the horizontal framework is entirely symmetrical, it can be rotated 180°, so it can be shared by 2 generation strains that positioned at its proper and left side.
— Xihu (West Lake) Dis.s device
The entrance of roller box has set up scroll CZPT and slip manual, the exit of roller box just has slip manual, slip CZPT is lubricated by special lubrication device.

                                                                                                                                            
Wire rod block mill/monoblock                
Title:Best cross forty five ° no twist heavy obligation block mill train 
Manufacturer:Hangji
Original: China
Function:
— Substantial load capability
— Lower upkeep oil film bearing design     
— Multi-groove rolls for maximum roll utilization
— Common stand layout permits interchangeability from 1 stand position to another 
— Interlocks with mill controls

Ending mill(wire rod block mill/monoblock)
Title: Top cross 45 ° no twist heavy duty block mill practice
Manufacturer: Hangji
Modle: 90m
Unique: China
Feature:
— Unmatched generation amounts
— Enhanced laying sample and coil package deal
— Minimized vibration and downtime
— Patented technologies
— Electric linear actuator replaces hydraulic traces
— Retrofits obtainable for existing Large Velocity Laying Heads

Our Organization

Specialist Producer and Services Options Company For high-velocity wire rod /rebar creation Line
HangZhou WeiKeduo Electrical and Mechanical Products Co., Ltd. with above 20 several years knowledge in metallurgical sector, commits to higher top quality rolling method style and very hot angle steel scorching rolling mill producing for  wire rod, bar,rebar, tmt bar and other particular steel creation line,especially good at large-velocity line design and style,as properly,thorough set up assistance services. 
As a high-tech organization with ISO9001 certification & EU, BV certification, “Hangji” model is effectively known in China and abroad, with a lot more than ten patents for steel rolling mahines, HangZhou CZPT has the steel Bar and Wire rod Analysis Center in HangZhou with a full R & D, production and following-product sales provider method

Our Provider

Pre-Sales Services:
* Inquiry and consulting help. 
* Sample testing help. 
* Browsing our Manufacturing unit.

Following-Income Services:
* Training how to instal the machine, coaching how to use the equipment and commissioning.
* Engineers accessible to provider equipment abroad.

                                             You should get in touch with us freely if any need to have
Best regards
Alma Yang

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What Is a Shaft Collar?

A shaft collar is a simple machine component, but its function is important in many power transmission applications. Most commonly, shaft collars are used in motors and gearboxes. They can act as locating components, bearing faces, and mechanical stops. Their compact design makes them easy to install. In addition, they provide a clean, simple look for your gearbox or motor.

Sizes

There are a variety of sizes of shaft collars. Each type has different parameters and requirements. These specifications can be found on the manufacturer’s website. These dimensions are important for the selection process. In order to determine which size is best for your needs, first identify the system parameters and limitations that you’ll be using.
Shaft collars are available in a variety of sizes and materials. These pieces can range in thickness from just a few millimeters to several inches. A solid steel shaft collar is usually available from 1/8″ to six inches. The material used for shaft collars is either 304 stainless steel or lead-free steel.
The oldest style of shaft collar is the set collar, which uses a hardened set screw to penetrate the shaft surface. It is ideal for holding bearings, spacers, and sprocket hubs. These collars are typically installed using hex keys, which are six-sided L-shaped tools, also known as Allen Wrenches. These collars are useful for many different machine applications, and are often used in conjunction with springs and dampers to hold components in place. They are also useful as mechanical stops, stroke limiters, and bearing holders.
Shaft collars come in one-piece and two-piece designs. A one-piece collar provides uniform holding force on the shaft, whereas a two-piece shaft collar is stronger and can be assembled anywhere on the shaft. Shaft collars are generally available in English and metric units, and the manufacturer can alter the dimensions of any standard collar to meet your needs. For more unique situations, you can also choose a fully customized shaft collar that is specific to your application.

Functions

A shaft collar is a metal or plastic device used to locate and position components on a shaft. It also limits the movement of the shaft. These devices can be found on a wide variety of applications, including motor assembly components. There are many types of shaft collars. To help you find the right shaft collar for your application, you can use Thomas Supplier Discovery Platform. The platform has over 70,000 product categories to help you find the right solution.
Clamp-type collars are reliable under constant loads, but may require additional support under shock loads. A shock load is a force generated by a relatively small mass that is rapidly increased by impact. Clamp-style collars are designed to counteract this force, and an undercut on the shaft may help them stay firmly in place. Clamp-style collars are also available in two-piece designs, which offer a high holding force and ease of assembly.
A shaft collar is an important machine component. It holds and positions sprockets on a shaft. It also acts as a mechanical stop, and helps prevent a shaft from slipping. They can also be used to limit the movement of cylinders and actuators. These simple components are found in virtually every type of machinery.
The torque-generating force in a set-screw shaft collar is absorbed by friction between the threads and the clamp body. The friction between these parts helps compensate for the lost torsioning effort, which can lead to the collar failing to hold. Alternatively, a torque wrench can help control the final torque of the shaft collar.

Types

There are many different types of shaft collars available for different applications. It is important to understand the characteristics of each to find the right one for your application. The most common shaft collars are made from steel or aluminum, but some are also made of plastic. These are relatively inexpensive and lightweight, but their holding power is limited. Titanium shaft collars are much lighter than aluminum and are resistant to extreme temperatures, but they are only used in a few specific applications.
Another type is a clamp collar, which is mounted using a compression method. Compared to the set screw type, clamp collars are much stronger and have a higher holding power. Clamp collars come in either a one-piece or two-piece design. One-piece collars are used in applications where the shaft is split and requires a positive stop.
The strength of a shaft collar depends on the type of screw used to attach it to the shaft. The screw’s strength and diameter will affect the holding power of the shaft collar. In most cases, a manufacturer will offer the proper screw with the collar. In some cases, however, a non-standard screw may be more appropriate.
The set screw collar is one of the oldest types. Its disadvantage is that it can be difficult to move and may damage the shaft. Also, it is not as secure as a clamp-based collar. In addition, two-piece hinged shaft collars are the most convenient. One-piece collars are difficult to move, while two-piece collars can be moved easily along the shaft without separating components.

Dimensions

Shaft collars are a complex component and their dimensions are crucial to the performance of the application. Designing a shaft collar requires consideration of a variety of factors, such as the type of material, bore size and geometry of the shaft. The manufacturer of a shaft collar will usually publish performance data on its website, or users can contact them for assistance.
The material used in shaft collars has a significant impact on the collar’s strength and its holding capacity. Shaft collars should be made from a high-quality, corrosion-resistant material. The strength of the screw also plays an important role in the collar’s holding capacity. Generally, a collar’s manufacturer will provide the appropriate type of screw for the application. However, in some cases, a non-standard screw may be necessary.
Shaft collars are available in a variety of styles. One-piece collars are often used in applications where there is minimal or no disassembly or adjustment required. Alternatively, two-piece collars may be used when frequent disassembly is needed. Regardless of the style, the size of shaft collars should be consistent with the requirements of the assembly.
Shaft collars are made from steel or aluminum. They offer good holding power and are lightweight. Steel shaft collars are durable and have good corrosion resistance. However, the grade of steel can affect their performance. Stainless steel collars are easier to machine and have improved corrosion resistance. However, they may reduce the holding power.

Stainless steel

A stainless steel shaft collar is a simple mechanical component used to secure a shaft. It is used for many different applications, most commonly in motors and gearboxes. They also function as locating components, mechanical stops, and bearing faces. These collars are available in different sizes and can be used for a variety of different purposes.
Shaft collars come in various materials, including stainless steel, aluminum, and polyamide. They are available with a variety of different finishes, including electroless nickel plating. Stainless steel shaft collars are available in various diameters, including 5/16 in. through 5/8 in. They are also available in single and double split styles.
CZPT offers a full line of stainless steel shaft collars in both 303 and 316 stainless steel. These collars are resistant to corrosion caused by water and a wide variety of commercial-grade cleaning agents. They are also supplied with fastening hardware of similar material. For added durability, CZPT shaft collars are also available in engineered plastic.
Stainless steel shaft collars can be easily adjusted for the proper torque. They come in various sizes and are easy to install and remove. They can also be re-bored if necessary. One type of shaft collar is quick-clamp, which is equipped with a clamping lever and a handle. It’s ideal for frequent setup and adjustment.

Quick-clamp shaft collars

Quick-clamp shaft collars are a simple and convenient way to secure a shaft. They have a flush handle that sits flush with the outside diameter of the shaft and can be easily adjusted by hand. They are made from lightweight aluminum and stainless steel hardware that does not mar the shaft.
These shaft collars replace standard hardware and are easy to install and remove. Quick-clamp shaft collars are available in one, two, and three-piece clamping styles. Some quick-clamp shaft collars have an integrated hinge and countersunk mounting holes for easy mounting. They can also have a knurled nut for easier locating.
Quick-clamp shaft collars are a convenient option for many types of packaging machinery. They can be installed and adjusted with no tools, making them an efficient choice for frequent changeovers and setups. CZPT offers two types of quick-clamp shaft collars. The first type has a cam lever that sits flush with the outside diameter and is finger operated. The second type has an adjustable tension-adjustment screw for easy adjustment. Both designs are ideal for low-rpm applications where frequent changeovers are needed.
Quick-clamp shaft collars are made of black anodized aluminum and steel fasteners. These shaft collars are available in sizes ranging from 0-300mm and in various designs. A quick-clamp shaft collar has a high load-bearing capacity, and a high torque capacity. Axial load capacities and torque specifications are non-binding guidance values and do not represent a warranty or guarantee of their characteristics.

editor by czh 2023-01-23